Smokin’ Hot!
6 01 2007
Even though it’s been unusually warm around here, I made the decision to replace the furnace. The old beast was working, but with gas prices so high its ~50% efficiency left a huge hurt in the gas bill.
There were some minor issues, but all in all things went very smoothly. It took the afternoon to remove the old furnace and leave a big empty spot in center of the house.
Then, on New Year’s Eve, I was able wrestle the new furnace in place. I used some concrete backer-board to raise the furnace off the ground and line its height up to the AC coils. The concrete backer-board also allowed me to level out the floor slightly. (Actually, I made it slightly unlevel to keep the water from the coils flowing down to the drain hose.)
Then I built the return plenum and repaired some of the poorly done vent ducts. To connect the gas, I cheated… I used a flexible gas pipe to get from the valve to the furnace. Easy, cheap… no leaks. Lastly, I connected the new super-fancy computerized thermostat. This alone should cut my heating/cooling cost significantly.
So… installing a furnace is something you can do yourself! Of course, warm winter weather is always good to give you time to do it.
PS. Happy New Year!






Looks good! Where did you end up putting the filter?
The filter is directly to the left of the vertical plenum. It drops in from the top right next to the weird custom-diagnol sheet-metal work.
You wouldn’t believe it, but I found two dead bats inside the old furnace in the airflow side! I don’t know how they got in, but they must have been flying around the duct work! Maybe there’s still an entire colony in there that my shop-vac didn’t suck out…